Pole Protection Products

Pole Protection Products

Pole Cap is Heat Shrink Cap, used to cover the top of the Wooden Power Pole & to protect it from ingress of water / moisture, thereby increasing Pole life. The caps are manufactured from high quality Cross-linked Polyolefin material.


The Best & Cost-effective Solution for long term maintenance of Poles :

  • Wood shrinks when losing moisture from the cell walls & swells when gaining moisture in the cell walls. This shrinking & swelling can result in warping, splitting, cracking mainly from top surface; which can cause gaps & loosening of Tool Handles. Wooden Poles with Pole Cap eliminates such problems & avoids extra cost of Clamps, used to tighten the gaps; thereby avoiding long term maintenance of wooden poles.
  • Use of Polecap typically adds some nominal percentage to the total cost of New Pole replacement. Precaution is always better than cure.

All dimensions are in mm

D : Internal Diameter ; s : as supplied ; f : after free recovery

  1. Hot melt adhesive lining provides 100% environmental sealing against weathering, moisture, contamination and adverse environmental conditions according to IP 68.
  2. Resistance to UV rays & Ozone.
  3. Versatile and cost effective, as 5 sizes of Pole Cap covers Pole dia. from 140 mm to 460 mm.
  4. Service life of Pole Cap is more than 30 years.
  5. Easy installation on concrete, wood, steel or composite poles in minutes.
  1. Once the heat applied, adhesive filled inside the top surface (optional) melts & penetrates into the pole cracks and cavities, thereby reinforces the top of the pole.
  2. Provides excellent Impact resistance, i.e. when a Pole end covered with Pole cap hits on a sharp edge, it would not crack.
  3. Prevents birds from perching (woodpecker damage) or nesting on top of round tubular & solid poles. Protects the top of the pole from damage caused by freeze and thaw conditions.
  4. Eliminates outages from flash-over & electrocutions.
  5. No maintenance after installation.

Polecap supplied by us are in an expanded form. When heated above 1250c they attempt to shrink back to their original dimensions, conforming to the objects they cover. Use a propane (preferred) or butane gas torch. Adjust the torch to obtain a soft blue flame with a yellow tip. Pencil-like blue flames should be avoided. Keep the flame moving continuously to avoid scorching the material.

Pole Preparation :

If necessary, cut the Pole end so that it is straight and even. Clean and de-grease the Pole surface that will come into contact with sealant. (Fig. 1)

Installation of Polecap :

Place the Polecap over the top of the Pole.(Fig. 2)

Shrink the Polecap into place, starting at the closed end and working towards the Pole Adhesive will be visible at ends. (Fig. 3)

Properly installed Polecap will be smooth and conform to Pole. Allow the cap to cool before applying any mechanical strain. Installation of Pole cap completed. (Fig. 4)

Polecap / Dock Pile Cap is used to cover the top of the Power Pole & Dock Pile. It prevents birds from perching on top of the pole while protecting the top of the pole from rain and decay, thereby increasing Pole life. The caps are manufactured from Specially formulated Polyvinyl Chloride (PVC) material to provide excellent mechanical and electrical insulation.

The Best & Cost-effective Solution for long term maintenance of Poles / Dock Piles:

  1. Use of Polecap / Dock Pile Cap typically adds some nominal percentage to the total cost of New Pole replacement. Precaution is always better than cure.
  1. Resistance to UV rays & Ozone.
  2. Easy installation on concrete, wood, steel or composite poles in minutes.
  1. Provides excellent Impact resistance, i.e. when a Pole end covered with Pole cap hits on a sharp edge, it would not crack.
  2. Prevents birds from perching (woodpecker damage) or nesting on top of round tubular & solid poles.
  3. Protects the top of the pole from damage caused by freeze and thaw conditions.
  4. Eliminates outages from flash-over & electrocutions..
  5. No maintenance after installation
  6. Can also be used on marine pylons to protect piling from internal.

All dimensions are in mm

Dock Pile Cap is Heat Shrink Cap, used to cover the top of the Wooden Dock Pile & to protect it from ingress of water / moisture, thereby increasing Dock Pile life. The caps are manufactured from high quality Cross-linked Polyolefin material.


The Best & Cost-effective Solution for long term maintenance of Dock Pile :

  • Wood shrinks when losing moisture from the cell walls & swells when gaining moisture in the cell walls. This shrinking & swelling can result in warping, splitting, cracking mainly from top surface; which can cause gaps & loosening of Tool Handles. Dock Piles which eliminates such problems & avoids extra cost of Clamps, used to tighten the gaps; thereby avoiding long term maintenance of Dock Piles.
  • Use of Dock Pile typically adds some nominal percentage to the total cost of New Dock Pile replacement. Precaution is always better than cure.

All dimensions are in mm

D : Internal Diameter ; s : as supplied ; f : after free recovery

  1. Hot melt adhesive lining provides 100% environmental sealing against weathering, moisture, contamination and adverse environmental conditions according to IP 68.
  2. Resistance to UV rays & Ozone.
  3. Versatile and cost effective, as 5 sizes of Pole Cap covers Pole dia. from 140 mm to 460 mm.
  4. Service life of Pole Cap is more than 30 years.
  5. Easy installation on concrete, wood, steel or composite poles in minutes.
  1. Once the heat applied, adhesive filled inside the top surface (optional) melts & penetrates into the Dock Pile cracks and cavities, thereby reinforces the top of the Dock Pile.
  2. Provides excellent Impact resistance, i.e. when a Dock Pile end is covered and hits on a sharp edge, it would not crack.
  3. Prevents birds from perching (woodpecker damage) or nesting on top of round tubular & solid Dock Piles.
  4. Protects the top of the Dock Pile from damage caused by freeze and thaw conditions.
  5. No maintenance after installation
  6. Can also be used on marine pylons to protect piling from internal.

Dock Pile supplied by us are in an expanded form. When heated above 1250c they attempt to shrink back to their original dimensions, conforming to the objects they cover. Use a propane (preferred) or butane gas torch. Adjust the torch to obtain a soft blue flame with a yellow tip. Pencil-like blue flames should be avoided. Keep the flame moving continuously to avoid scorching the material.

Dock Pile Preparation :

If necessary, cut the Dock Pile end so that it is straight and even. Clean and de-grease the Dock Pile surface that will come into contact with sealant. (Fig. 1)

Installation of Dock Pile:

Place it over the top of the Dock Pile.(Fig. 2)

Shrink it into place, starting at the closed end and working towards the Dock Pile. Adhesive will be visible at ends. (Fig. 3)

Properly installed will be smooth and conform to Dock Pile. Allow the Cap to cool before applying any mechanical strain.(Fig. 4)

Heat Shrink Pole Protection Sleeve is manufactured from High Quality Cross-linked polyolefin material. It is used on Street lighting poles for Corrosion protection. It provides superior environmental sealing, rugged mechanical protection and high performance electrical insulation. Cross-linked Polyolefin material.

The combination of Pole Protection Sleeve and Epoxy Paint has been designed to protect poles against decay at the critical ground-line area. It is the Best & Cost-effective Solution for long term maintenance of Poles.

  1. Hot melt adhesive lining provides 100% environmental sealing against weathering, moisture, contamination and adverse environmental conditions according to IP 68.
  2. Provides permanent waterproof barrier & environmental seal.
  3. High resistance to UV rays, chemicals, corrosion, fungus, etc.
  4. Stocking only a few sizes will fit most repair needs.
  5. Sleeve can be cut to size in field to suit application.
  6. Custom dimensions available on request.
  7. Service life of Pole Protection Sleeve is more than 30 years.
  8. Easy installation on concrete, steel or composite poles.
  9. Use of Pole Protection Sleeves typically adds some nominal percentage to the total cost of New Pole replacement.
  10. Standard Heat Shrinkable Sleeve (GMW) in tubular form is recommended to use on fresh Poles before installation for corrosion protection.

Pole Protection Sleeve has many recommended uses:

  1. Relocated or reused poles
  2. New poles, especially those to be set in pavement
  3. Relocated or reused poles
  4. Poles set in locations vulnerable to decay
  5. High value installations
  6. Standing poles that have the ground-line disturbed for underground cable installations or grade change
  7. Poles stored for six months or more

All dimensions are in mm

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