Switchgear Insulation Products

Switchgear Insulation Products

Bus Bar Insulating Shrouds

Savings in Switchgear Component Cost > Investment in Busboot

Bus boot is flexible electrical insulating boot / shroud for busbar and switchgear connections upto 36KV. These pliable boots can be installed, removed or replaced in few minutes. Made from specially formulated Polyvinyl Chloride (PVC) material to provide excellent electrical insulation and to withstand higher operating temperature continuously.

Busboot provides reduction in air clearance, which helps designing compact panels; thereby reduces the material costs by. saving in busbar lenghs, sheet metal components, etc.

It is also call as busbar connection shroud / busbar joint cover, protection shroud(boot) etc.

  • The most cost effective way to insulate connections in Switchgears.
  • High Dielectric Strength.
  • Suitable for insulating busbar joint works applications (tees, elbows, etc.)
  • Easy to Install or Remove as often as required.
  • Complete with fastners.
  • Highly resistant to UV rays and ozone. Good for outdoor or indoor applications.
  • New design moulds can be developed in a week.
  • Provides significant reduction in air clearances.
  • Excellent electrical & thermal properties.
  • Customised design possible for any shapes or connections.
  • Low tooling cost...a fraction of injection molding.
  • No internal stress molded into parts.
  • Large parts can be made without significant tooling investment.
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  • UL Certified (File No. E335936)
  • Tested to ANSI C 37.20.2 Standards for medium voltage switchgear application upto 36KV.

Recommended Thickness :

Bus Bar Insulating Shrouds - BUSBOOT POLYOLEFIN

Busboot - Polyolefin is flexible electrical insulating boot / shroud for busbar and switchgear connections upto 36KV. These pliable boots can be installed, removed or replaced in few minutes. Made from high quality Cross-linked Polyolefin material to provide excellent electrical insulation and to withstand higher operating temperature continuously

It provides reduction in air clearance, which helps designing compact panels; thereby reduces the material costs by saving in busbar lengths, sheet metal components, etc.

  • Reduces busbar clearance.
  • halogen free, flame retardant.
  • easy to install or remove as often as required.
  • highly resistant to uv rays and ozone. good for any outdoor or indoor applications.
  • high dielectric strength as compare to busboot-vinyl..
  • suitable for insulationg busbar joint works applications ( tees, elbow, etc.)
  • complete with fasteners.
  • suitable for any shapes or connections.
  • prevents busbar from chemical corrosion effected by strong acid, aikali, salt, etc.
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Bus Bar End Caps - BUSCAP

Bus Cap is flexible, re-usable, electrical insulating End Cap, used to cover the end of live Bus Bars. These Bus Cap is flexible, re-usable, electrical insulating End Cap, used to cover the end of live Bus Bars. These End Caps can be installed, removed or replaced in few minutes. Made from Polyvinyl Chloride (PVC) material, it is formulated specially for electrical application at high voltage. can be installed, removed or replaced in few minutes. Made from Polyvinyl Chloride (PVC) material, it is formulated specially for electrical application at high voltage.

  • Provide significant reduction in air clearances.
  • Excellent electrical, mechanical & thermal properties.
  • Highly resistant to UV rays and ozone. Good for indoor or outdoor applications.
  • Customised design & Colours can be developed in a week.

Tested to ANSI C 37.20.2 Standards for medium voltage switchgear application to 36KV.

Thin Wall Tube - for Wire Marking
Screened Seperable Connector
Screened Seperable Connector

Finotube-wire marking / identification is cross-liked polyolefin heat shrikable tubes used for identification and insulation of wire, cable, Terminals and other components

The product is intended for interior and exterior markers. it is recommended for both, dot matrix and transfer thermal printers. the tubes can be printed on both sides for maximum data content and readability.

After shrinking, the imprint is permanent and solvent resistant.

Spcifications

Mil - 1- 23053/5 class 2 & 3, cru us, UL224 (file no. E328538) 1250C VW1

  • offers Strain relief to the connection.
  • versatile applications.
  • halogen free, flame retardant.
  • remove hassle of keeping stock of different characters for a to z or 0 to 9.
  • no need to select single characters like in PVC
  • shrink ratio 2:1
  • hologen free, flame retardant.
  • meet ROHS compliance.
  • backwards compatible for most printers
  • wide range of size for several wire and bundle diameters.
  • standard colours available upon request.
Heat Shrink Tape - Bustape

Bus Tape is heat shrink tape specifically designed for insulating and protecting medium voltage Bus Bar Connections. It is very conformable, tough, waterproof tape with special adhesive coating which bonds well to most surfaces over a wide range of temperature.

The shrinking action achieves exceptional conformation to contours, squeezing the adhesive into all surface irregularities, forming an effective seal.

After shrinking, the imprint is permanent and solvent resistant.

  • Meets ANSI C37.20.2 standards for MV switchgear application up to 36 KV.
  • Reduces Bus Bar clearance requirements.
  • It is mainly used for insulating, anti-corrosive and mending purposes at the bending part.
  • Protects against accidental flash-over.
  • Halogen free & anti-tracking.
  • Meets IP 68 (ingress Protection)

Technical Qualification Report : QR 1020

Insulation boot for circuit breaker

Insulation Boot for Circuit Breaker Product

Insulation Boot for Circuit Breaker Application

Insulation Boot for Circuit Breaker is electrrical insulation boots ,designed to insulate Draw-Out Circuit Breakers in MV/HV Power Plant & Substations .This pliable tubes can be installed ,removed or replaced in few minutes. The bots are manufactured from high quality Non-tracking Cross-linked Polyolefin material to provide excellent electrical insulation and to withstand higher operating temperature continuously.Meets ANSI C37.20.2 standards.

  • Prevents Draw-Out Circuit Breakers from chemical corrosion effected by strong acid,alkali,salt,etc.
  • Halogen Free,Flame Retardant.
  • high Di-electric strength.
  • Highly resistent to UVrays and Ozone.Good for outdoor or indoor applications .
  • Protectors against accidental flash-overs.
  • Easy to install or remove as often as required.
  • Complete with fastners.

Technical Qualification Report : QR 1040

Busbar Sleeve For 66 kv

Bus Tube is heat shrinkable tube designed to insulate busbar systems up to 66KV & to protect against accidental flash-over. The tubes are manufactured from high quality non tracking cross-linked polyolefin material. Meets ANSI C37.20.2 standards for switchgear application up to 66 KV.

  • Reduce Busbar clearance.
  • Prevent Busbar from chemical corrosion effected by strong acid, alkali, salt etc.
  • Solve the problem of insulation among Busbar in Bus Duct.
  • Halogen free, flame retardant.
  • High dielectric strength.
  • Highly Flexible for use on straight or angled bars without creasing.
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D ,d : internal diameter ;T : Thickness

Bushing Boots

Bushing Boots are non-tracking elastomeric insulating boots which are used in conjunction with terminations. They fit over the bushings of switchgear, insulating the area between the cable connector in either right angled or straight bushing connections. They are designed to enhance the phase-to-phase and phase-to-earth insulation. The boots can be used up to 25 KV application & protect against flashover or surges induced in switchgear & transformer boxes.

All dimensions are in mm

Termi Cap

Termi Cap is made from high quality flexible PVC (Polyvinyl Chloride) Material. Used for insulating and protecting wire end terminal. Available in customs size, shape and colours.  Ideal for Insulating & colour coded identification of terminal crimped on to the power cable.

All dimensions are in mm

Tested to ANSI C 37.20.2 Standards for medium voltage switchgear application to 36KV.

Non Shrinkable High Voltage Tape

Gala Non Shrinkable Insulation Tape is an EPR based insulation tape possessing excellent electrical, chemical and physical properties. it maintains a tight insulation built up without any voids giving good electrical stability and resistance to moisture penetration. Compatible with most commonly used Cable Jackets i.e. XLPE, PVC, PILC or Rubber Sheathed Cable.

  • The tape has the property of cold flow, thereby when applied with 50% overlap, different layers, sticks with each other resulting into formation of void free insulation.
  • Excellent resistance moisture, contamination and adverse environmental conditions.
  • Excellent UV stabilized & weather resistant.
  • High heat dissipation helps to keep the conductor cooler.
  • Provides protection to the conductor material againstcorrosive elements present in the environment.
  • Standard Color: Black
  • Keep open end of the tape on the start position of the cable to be insulated and then stretch the tape so as to reduce the width to 2/3 of its original width and then start wrapping 2/3 width tape with 50% overlap continuously around the cable till no portion is left uninsulated. Then repeat the taping process till the desired insulation & thickness is achieved.
  • The tape should be applied in successive half lapped, level wound layers until desired build up is reached. To eliminate voids in critical areas, highly elongate the tape. Stretch the tape in these critical area just short of its breaking point. In less critical area, less elongation is sufficient. Stretch 3/4 of its original width in less critical area.
  • Always attempt to half lap to produce a uniform build up.
  • Care should be taken to avoid direct contact betweenthe tape and petroleum type solvents and oils. Oils may affect the electrical properties of the tape.
  • The rolls should be stored flat on their cut edges in theoriginal packaging. The product must be protected dust, heat, moisture, direct sunlight and solvent fumes. Storage temperature between +100C and +300C. Under these conditions, the storage life of the tape in a temperature climate will be at least five years.

All dimensions are in mm

All dimensions are in mm

Reusable Bushing Boot / Terminal Protector

Klemmeschutzer KD-300-75 Cable Terminal Protector

Cable Boot KD-400/95

Cable Boot for 630sq mm

Cable Boot Vertical

The Cable Terminal Protector is an insulating barrier system which can be used in conjunction with any indoor termination. The Cable Terminal Protector is an unique insulating system for providing phase to phase to earth insulation to power cable terminals where these terminations need to be installed in very compact areas like motor terminal boxes, ring main units, distribution transformers etc.

The Cable Terminal Protector comprises of an insulating boot, grommets and plug. All these components are injection moulded from EPDM rubber which is highly insulating and track resistant. The Cable Terminal Protector can be used for insulating right angle connection.

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